Utility Piping & AHU Layout
The Backbone of Cleanroom Performance at SUN CleanAir Systems, Vasai
At SUN CleanAir Systems, Vasai, we understand that delivering a contamination-controlled environment goes beyond just the installation of modular cleanroom panels and HEPA filters. A truly efficient cleanroom starts from its backbone — the Utility Piping and AHU (Air Handling Unit) Layout.
Precision-Engineered Utility Piping
Utility piping in cleanroom environments is critical to support sterile operations across pharmaceutical, biotech, food, and electronics industries. Our utility piping layouts are meticulously designed to handle:
- Compressed air, vacuum, nitrogen, and other gases
- Chilled and hot water loops
- RO/DI water and process chemicals
- Drainage and condensate management
We use corrosion-resistant materials like SS 304/316 and PPR/CPVC with orbital welding and flange-based connections for optimal integrity and hygiene. Our pipe routing minimizes dead legs and ensures smooth fluid dynamics—reducing the risk of contamination or stagnation.
AHU Layout for Superior Air Management
The Air Handling Unit is the heart of cleanroom ventilation. Our AHU layouts are strategically designed to support laminar airflow, uniform pressure gradients, and effective particulate removal through staged filtration:
- Pre-filters (10 - 20 microns)
- Fine filters (5 microns)
- HEPA filters (0.3 micron at 99.97% efficiency)
SUN CleanAir Systems offers customized AHU designs that consider:
- Cleanroom classification (ISO Class 5 to 8)
- Temperature and humidity control
- Return air riser placements and ducting efficiency
- Energy-efficient EC motors and VFD controls
Our duct layouts are engineered to reduce turbulence and ensure positive pressurization within the clean zone — a critical factor in GMP compliance.
Integration with BMS and Automation :
We go a step further by integrating AHU and utility systems with Building Management Systems (BMS) for real-time monitoring and control. This includes:
- Temperature, RH, and pressure differential logs
- Alarm systems for filter choking or pressure drop
- Remote diagnostics and scheduling
Why Choose SUN CleanAir Systems?
Located in Vasai, SUN CleanAir Systems is a trusted name in turnkey cleanroom projects. Our strength lies in delivering:
- End-to-end utility piping and HVAC solutions
- CAD-based layout planning and 3D modeling
- Seamless coordination between civil, mechanical, and electrical services
- On-time commissioning with validation protocols
From concept to commissioning, our goal is to provide clients with a reliable, compliant, and energy-efficient cleanroom ecosystem.